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Ore processing plant. ore processing plant means that extracts and purifies some elements in the raw ore through a series of complex ore beneficiation flow and professional beneficiation equipment. the refined concentrate powder is mainly used in metallurgy and industry base. details gt
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Silica sand low in iron is much in demand for glass, ceramic and pottery use, and for many of these applications clean, white sand is desired. impurities such as clay slime, iron stain, and heavy minerals including iron oxides, garnet, chromite, zircon, and other accessory minerals must not be present. chromium, for example, must not be present, even in extremely small amounts, in order for the sand to be acceptable to certain markets. feldspars and mica are also objectionable. generally, iron content must be reduced to 0.030 fe2o3 or less.
The flowsheet illustrates the more common methods of sand beneficiation. silica may be obtained from sandstone, dry sand deposits and wet sand deposits. special materials handling methods are applicable in each case.
The silica bearing sandstone must be mined or quarried much in the manner for handling hard rock. the mined ore is reduced by a jaw crusher to about 18243 size for the average small tonnage operation. for larger scale operations two-stage crushing is advisable.
The crushed ore is reduced to natural sand grain size by rod milling. generally, one pass treatment through the rod mill is sufficient. grinding is done wet at dilutions in excess of normal grinding practice. a spiral screen fitted to the mill discharge removes the plus 20 mesh oversize which either goes to waste or is conveyed back to the mill feed for retreatment.
Sand from such deposits is generally loaded into trucks and transported dry to the mill receiving bin. it is then fed on to a vibrating screen with sufficient water to wash the sand through the 20 mesh stainless screen cloth. water sprays further wash the oversize which goes to waste or for other use. the minus 20 mesh is the product going to further treatment.
If the sand deposit is below the water table and generally wet, it is best to mine it hydraulically. dredge pump methods are widely used for such deposits.
The sand and water slurry for one of the three fore-mentioned methods is classified or dewatered. this may be conveniently done by cyclones or by mechanical dewatering classifiers such as the drag, screw, or rake classifiers.
From classification the sand, at 70 to 75 solids, is introduced into a attrition scrubber for removal of surface stain from the sand grains. this is done by actual rubbing of the wet sand grains, one against another, in an intensely agitated high density pulp. most of the work is done among the sand grains not against the rotating propellers.
For this service rubber covered turbine type propellers of special design and pitch are used. peripheral speed is relatively low, but it is necessary to introduce sufficient power to keep the entire mass in violent movement without any lost motion or splash. the degree of surface filming and iron oxide stain will determine the retention time required in the scrubber.
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High and New Industrial Zone, Kexue Revenue, Zhengzhou, China